1 SOFTENER INSTALLATION AND USER GUIDE BARRIE • ONTARIO • CANADA 705.733.8900 WWW.EXCALIBURWATER.COM TABLE OF CONTENTS 1) Installation ............................................................................................................................................ 2 1.1) Pre-installation instructions.......................................................................................................... 2 1.2) General Installation and Service Warnings ................................................................................... 2 1.3) Site Requirements......................................................................................................................... 2 1.4) Installation Drawing ...................................................................................................................... 3 1.5) System Drawing ............................................................................................................................ 4 1.6) Plumbing Instructions ................................................................................................................... 4 1.7) Brine Line Connection................................................................................................................... 5 1.8) Overflow Line Connection............................................................................................................. 5 1.9) Drain Line ...................................................................................................................................... 6 1.10) Bypass Valve.............................................................................................................................. 7 1.11) Start Up Instructions ................................................................................................................. 9 2) Control Valve Programming................................................................................................................ 10 2.1) Regeneration Screens ................................................................................................................. 10 2.2) Button Operation ........................................................................................................................ 10 2.3) Setting Time of Day ..................................................................................................................... 10 2.4) User Displays............................................................................................................................... 11 2.5) Installer Display Settings ............................................................................................................. 12 2.6) Configuration Settings ................................................................................................................ 13 2.7) Softener System Setup................................................................................................................ 14 3) Model Specifications and Components .............................................................................................. 16 3.1) Flow Controls and Injectors ........................................................................................................ 16 3.2) Specifications .............................................................................................................................. 16 4) Control Valve Cycles............................................................................................................................ 17 5) Components of Control Valve............................................................................................................. 19 5.1) Front Cover and PC Board........................................................................................................... 19 5.2) Drive assembly, Piston and Spacer stack .................................................................................... 20 5.3) Injector Assembly........................................................................................................................ 21 5.4) Brine Tank Line Flow Control ...................................................................................................... 22 5.5) Drain Line Flow Control Assembly .............................................................................................. 23 5.6) Outlet Meter Assembly............................................................................................................... 24 5.7) Bypass Valve Components .......................................................................................................... 25 5.8) Installation Fitting Assemblies .................................................................................................... 26 6) Brine Tank Assembly ........................................................................................................................... 28 7) Troubleshooting.................................................................................................................................. 29 7.1) Possible Error Codes ................................................................................................................... 29 7.2) Troubleshooting Procedures....................................................................................................... 30 8) Quick Reference Guide ....................................................................................................................... 33 9) Warranty ............................................................................................................................................. 35
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